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MANUFACTURING RESOURCES
With a built up area of 63,000 sq. ft. that includes manufacturing area of 22,000 sq. ft. and warehouse / utility of 41,000 sq. ft., Softgel has assembled the finest infrastructure to ensure production of soft gelatine capsules.
Our typical production process includes:
. Dispensing & Mixing
. Gelatin Preparation
. Encapsulation
. Drying
. Wiping/Sorting/Inspection
. Semi Quarantine
. Primary Packing
ENCAPSULATION MACHINES
. Jumbo (Four machines with 10 inch Die Roll) machine to facilitate increased production capacity
. New advanced cooling system without outdoor cooler/chiller
. Advanced pumping system - filling accuracy +/- 0.5%
. Auto linear geared injection segment system
. Advanced auto conveyor system
SOLVENT FREE SYSTEM
. Advanced technology which controls and limits the lubrication in the system
. Our new high speed softgel machine line has a perfect solvent free system with special unique design that make softgel capsule without solvent cleaning which makes the capsules dry faster and can save labour and material cost tremendously.
. This system facilitates non solvent washing of the capsules
GELATINE HARDNESS TESTING
. Machine Imported from Bareiss GmbH, Germany
. High precision digital measuring systems
. Fully automated measurement
- measures increase in the hardness
- determines the gel stability
DRYING TUNNEL
. The moisture level of each capsule is reduced to 10%.
. Dedicate tunnel for each encapsulation line
. Cross contamination is completely avoided
CAPSULE INSPECTION MACHINE
. Automated roller rotating 360 degrees providing optimal capsule inspection
. Manual handling avoided
. Inbuilt empty capsule sorter
. Easy and quick accessibility
. Full proof inspection.
CAPSULE SORTING MACHINE
. Machine Imported from Sky Softgel, South Korea
. Automatic sorting according to capsule shape and size
. Precision with +/- 0.1mm diameter
. Capacity 150,000 to 300,000 capsules per hour
. Machine weighs 400kg with a dimension of 1,620(w) x 710(L) x 1,600(H)
The various forms of packaging we handle include:
. Bulk Packing in HDPE Drums and Jars
. Blister Packing
. Strip Packing
. Alu Alu packing
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